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How to Choose The Ultrasonic Welding Machine Horn ?
1. What's the application ?
Welding , staking/frming, Insertion , spot welding , degating, or film sealing etc ?
2. What's the material of horn you can use ?
We need according to your application to introduce the horn material to you . Usually it has Titanium , Steel , Aluminium material this three kind materials. If you make the horn used for welding the plastic toys . Usually we will suggest use the Aluminium material, it's cheaper .If your budget is enough , you can use the Titanium material also . It's not so easy wear .but the price is much expensive .
3. What's the size (welding area ) of horn ?
It's also an factor to choose which material of horn and frequency of horn to you .
4. What's your budget ?
Different material ultrasonic horn the price is different .
ULTRASONIC WELDING HORNS
Typical Applications: | - Welding | - Textile Cut & Seal |
Available Frequencies: | - 15.0 kHz | - 30.0 kHz |
Available Materials: | - Aerospace Grade Aluminum Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application. | |
Horn Design Options: | - Half Wave (standard) | |
Face Design Options: | - Flat faced | |
Ultrasonic Horn Styles: | Rectangular and Square Horns - Bar / Blade (No slots or slots only in the “L” dimension) | |
Round Horns - Circular Solid | ||
Assembled Horns Assembled horns consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld locations. | ||
Horn Coatings: | Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns. Horn coatings are available for the following purposes: - Increase the wear resistance of theface of the horn A partial list of available coatings includes: |
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